Posts tagged Keum-Boo
Blog 9: Gold Plating

In July I had planned to write a blog on Keum-Boo, however, when I got around to writing it in August it became quite long.

I therefore divided it into three different ones: The first was about Hallmarking (Blog 7), the second (Blog 8) about the Keum-Boo process and this, the third, is on the subject of gold plating.

Both issues of hallmarking and gold plating are relevant to discussing Keum-Boo and I wanted to explain my thoughts on this.

Gold Plating Process

An oval brooch and ear studs from my current collection using the Keum-Boo technique.

Plating is an electrochemical process in which a thin layer of a chosen metal is deposited onto a base metal. Most often plating is done in gold, but is also done in rhodium or non-precious metals which may be applied as an undercoat before the gold is applied. In this blog I will mainly concentrate on gold plating.

The thickness of this plated metal layer can vary and is measured in micrometres, or short microns.

1 micron (1 μm) = 0.001 mm (As a comparison, a human hair is circa 75 μm thick.)

Before any gold plating can be done, the piece has to be thoroughly cleaned in various stages and this involves solvents and abrasive processes, after which the piece is dipped in hydrochloric acid. The now thoroughly clean piece is then lowered into a bath containing metal salts. This is the actual plating process:

An electric current is placed through this bath and is directed at the object. The current helps to dissolve the metal molecules and deposit them onto the object in the bath. The longer items are left in the bath with the current, the thicker the plating level will be.”[1]

The metal salts used in this solution are created by combining metals and acids. The neutralising reaction of an acid and a base results in metal salts. As acids Aqua regia (a mixture of hydrochloric acid and nitric acid) or Potassium gold cyanide can be used (see image on the left). When gold is dissolved in Aqua regia toxic fumes are created as a by-product. Potassium gold cyanide is highly toxic and its handling can result in poisoning through contact with eyes or skin and through inhalation or ingestion.

Disposal of these toxic acids is difficult and problematic for the environment.

In one of my past collections I used a specialist to have my pieces gold and rhodium plated. However, becoming aware of the environmental impact of gold plating I wanted to avoid this process altogether and so I looked for alternatives.

After some research I came across the Korean Keum-Boo technique and liked its straight forward process, the potential it offered for creating patterns but also, most importantly, that it appeared to be a clean process.[2]

In simple terms, the Keum-Boo process describes the bonding of 24ct gold foil (which is 13 microns thick) through heat and pressure to silver.[3]

Gold Plating Names and Thicknesses

In my previous Blog 7 on Hallmarking I noted that in the UK silver articles containing gold can only be hallmarked as containing gold when the gold layer is above 100 microns.[4]

Consequently, the Hallmarking Act does not distinguish between the different thicknesses of the gold plated layer. Whether the gold layer is 0.175 microns or, as in Keum-Boo, 13 microns – both are regarded as plating.

This has a bearing on my pieces in which I use Keum-Boo. As the gold layer is 13 microns thick – well below the required 100 microns - they can only be hallmarked as silver.

As the price of gold has risen over the years, jewellery made from solid gold is unaffordable for many. Adding a thin layer of gold over a base metal to give the appearance of gold but without the high price is therefore a very attractive option for many customers.

It can, however, be very confusing to distinguish between the different labels used by jewellers to describe their gold-plated pieces. They may come across words such as, Vermeil, Rolled Gold, Gold-filled, heavy gold plating, flash plating and of course Keum-Boo. Below, therefore, a brief explanation of the different terms:

Beforehand, however, a few notes to explain various differences.

Base material

As described above, in the gold plating process, the gold layer is added over a base metal. In cheap pieces the base metal is often copper, brass, zinc, etc., whilst in more expensive items it tends to be silver. Plating is also often applied to a gold base – a good example here are white gold rings which are plated with rhodium to give them the white lustre so desired.

Plating thickness

Different pieces of jewellery are plated in different thicknesses, dependent on their use. Pieces that are subject to greater wear and tear, for example rings, are plated more heavily, whilst earrings have a thinner coating. Earrings are typically plated with 0.175 - 1 microns, necklaces usually with 2 microns and rings with 3 - 5 microns.

When buying jewellery, it is worth bearing in mind that plating rubs off eventually and this is especially so for pieces that have to withstand a lot of wear and tear, for example rings and especially wedding rings. When the plating rubs off, the base metal is revealed and the piece has to be re-plated to restore its original beauty.

Legal requirements of gold plating

Countries have different legal requirements when it comes to hallmarking and the description of gold plated articles. This can be quite a confusing aspect when shopping online for jewellery as it may not be immediately clear where the company is based (and what the legal requirements there are), or whether the customers of a particular company are mainly based in another country.

I have, for example, come across online companies based in the UK, which also trade abroad. Their description of certain gold-filled articles states the adherence to certain legal requirements which - although they may apply in countries, such as the US - clearly do not exist in the UK.

Whilst in countries, such as the US and Canada, the use of certain words describing plating is defined by law, there are no such requirements in the UK. In a conversation with a specialist from the Birmingham Assay Office, the gentleman explained that there is no legal minimum or maximum thickness when it comes to plating.

There are, however, regulations as to how a piece can be hallmarked and described and this must be done so as to avoid any confusion for the customer. In the UK, all gold layers under 100 microns are regarded as plating and therefore cannot be hallmarked as gold.[5]

Vermeil

The word Vermeil is used to describe gold-plated articles. Whilst in the UK there are no such legal requirements, in the US this word can only be used to describe pieces of jewellery that are made of silver and which have been plated with a thickness of at least 2.5 microns and with at least 10ct gold.[6]

Gold-Filled or Rolled Gold

The term gold-filled or rolled gold is a little confusing. The metal is not literally ‘filled’ with gold but a layer of gold is mechanically bonded to the base metal. This base metal is usually brass and the gold layer can be of any gold alloy, but is often 14ct gold.

Again, US laws define the legal gold content of such articles which are to be sold in the US. The thickness of the gold layer is not given in microns but is expressed as a ratio of the overall weight of the piece. The gold content of a gold-filled item has to be 1/20 of the whole weight or, in other words, 5% of the total weight of the metal item.

This is quite a confusing method of describing the thickness of the gold layer and attempts to calculate the actual thickness concluded that the gold contents of the layer would roughly equate to the layer of gold in the Keum-Boo technique.[7] The fact remains that the base layer is brass, which is an alloy of copper (66%) and zinc (34%), chosen presumably because of the similar colour to gold which would hide any partial wear of the gold layer.

Due to the complex manufacturing process of gold-filled metals, articles made from this material are usually mass-produced.

Gold-filled jewellery can be hallmarked in the US – not the UK – and the hallmark would read, for example: 14K 1/20 GF. This would translate as follows: the piece is coated with a layer of 14ct gold to a thickness of 1/20 of its total weight, i.e. is Gold-Filled.

Heavy gold plating

This term refers to the thickness of the gold plated layer, specifically a thickness above circa 2.5 microns.

Flash plating

Flash plating is an extremely thin layer of gold that would wear off very quickly and refers to a thickness of less than 0.125 microns.

Silver gilt

Silver gilt or gilded silver refers to the coating of silver with a fine layer of gold. It is often interchangeably used with the word ‘vermeil’, mentioned above. The word ‘gilding’ is also used to describe the covering of various other materials (wood, ceramic, metal) with gold leaf. Gold leaf refers to ~23ct gold with a thickness of circa 0.125 microns.

Fast Jewellery

Photo of costume jewellery by Martin de Arriba on Unsplash

Considering the above, it is important to note that gold plating also has a significant environmental impact – in addition to the toxic chemicals used in the process - through its role in the creation of fast jewellery. Fast jewellery describes cheap jewellery sold by High Street chains, which imitate more expensive items, for example, by being gold-plated.

Ruth MacGilp who wrote this article for Eco Warrior Princess, an online media brand, sums up the problematic nature of fast jewellery:

“Despite this progress towards more conscious collections, ultimately fast jewellery by its very definition is about quantity over quality. With ‘drops’ of shiny new pieces every week and prices lower than a cup of coffee, we’re lured into the familiar trap of hyperconsumption. Our broken tortoiseshell earrings and tangled pendants simply pile up in landfill, soon to be replaced with something more worthy of the Instagram like button.”[8]

To illustrate the above, I did a quick online search of the jewellery section of a well-known High Street fashion brand and found a pack of nine gold-coloured rings for £6.99. Information about the materials used was not very detailed. It stated they were: Metal 55%, Steel 45%. This does not make any sense to me, nor is it particularly helpful.

One can expect the thin gold layer of these rings to rub off in a matter of weeks, after which the rings will probably be never worn again. Unethical, non-transparent working conditions or processes during the manufacture of these pieces further add to the problem.

Keum-Boo vs Gold plating

In summary, it is clear from the above that there are serious concerns with gold plating. From the use of toxic chemicals, such as Potassium gold cyanide, to its environmental impact through the creation of Fast Jewellery, gold plating plays a huge role in how the jewellery industry affects the environment.

How does the Keum-Boo technique that I use in my pieces compare to gold plating? I believe the advantages of this technique over the plating process are as follows:

  1. The Keum-Boo process[9] has very little impact on the environment. The chemicals I use in this technique are baking soda, methylated spirit, pumice powder and citric acid (which I use as my jeweller’s pickle).

  2. The required heat comes from an electric hot-plate and the necessary pressure from the agate burnisher and my hand.

  3. The 24ct gold foil I use in this process originates from a Japanese company which recycles gold from the dental and electronics industries.

  4. The gold foil is 13 microns thick – up to 10 times thicker than standard gold plating. This thickness ensures that the gold layer will not rub off easily and will last a long time.

  5. When designing the piece and the patterns thereon, I pay special attention to the wear and tear of the item. For example, I would not add the gold foil on such parts that are subject to a lot of wear and tear, such as ring shanks where the gold would rub over time.

  6. Whilst the process of this technique can be compared to gold-filled or rolled gold, my pieces are made from either recycled Sterling Silver or recycled Fine Silver and not brass as in gold-filled articles.

  7. Whilst I would be able to cover an entire piece in gold foil with the Keum-Boo technique, the main reason for using this technique is that it gives me the artistic freedom to create patterns on my pieces using the beautiful colours of both metals, which are otherwise difficult to create. Gold plating could not achieve this.

  8. The jewellery I create is made by myself in my own studio and I try to be as transparent and eco-friendly as I can in my working practices.

  9. I make small collections or one-off pieces and each piece is made so that its design and materials can speak for themselves and will stand the test of time.

 

Thank you for reading! I hope this information was useful. If you have any comments or question, do let me know.

 

Examples of pieces from my current collection Interrupted Patterns in which I use the Keum-Boo technique. Click on the images for further information.

 

[1] https://sciencing.com/causes-gold-discoloration-6158003.html

[2] Read my Blog 6 ‘Interrupted Patterns’ on the significance of patterns in my most recent collection.

[3] For a more detailed description see Blog 8 on Keum-Boo.

[4] In such cases, along with the silver hallmark, a part-mark will be applied to the piece, stating the hallmark of the second metal.

[5] See here my Blog 7 on Hallmarking, contact any of the Assay Offices or see the Guidance Notes on Hallmarking.

[6] The US Code of Federal Regulations 16, Part 23.4 on the Misuse of the Word ‘Vermeil’ states “(b) An industry product may be described or marked as “vermeil” if it consists of a base of sterling silver coated or plated on all significant surfaces with gold, or gold alloy of not less than 10 karat fineness, that is of reasonable durability 33 and a minimum thickness throughout equivalent to two and one half (2 1/2) microns (or approximately 100/1,000,000ths of an inch) of fine gold.”

[7] The calculations are further complicated by the different special gravity of the base materials (to calculate weight) and the use of different gold alloys in the comparison. Keum-Boo uses 24ct gold, 13μm thick over a silver base; whilst gold-filled articles use, for example, 14ct gold over a brass base.

[8] https://ecowarriorprincess.net/2020/06/fast-jewellery-true-cost-of-costume-ethical-pieces/ (Ruth MacGilp, 16 June 2020)

[9] For details on the process see Blog 8.

Blog 8: Keum-Boo

My second blog for August is on the Korean technique of Keum-Boo – the main subject I had intended to write about in July. As it was a busy month I didn’t quite manage to post it. Whilst writing it, I also realised that it had become too long, so I divided it into three: one on Hallmarking, the second one on Keum-Boo and the third (in September) on gold plating.

Origin

Keum-Boo is an ancient metal work technique which originated in Korea, though the exact beginnings are unclear. Keum-Boo (also spelt Kum-boo or Kum-Bu) literally means ‘attached gold’. This technique is about attaching pure, 24ct gold foil to silver.

So, why am I using this technique? I came across it when trying to find alternatives to gold plating. (Look out for my next blog in September!) In one of my past collections I had various pieces gold/rhodium plated but when I came aware of the environmental impact of gold-plating, I wanted to avoid using this technique and looked for other ways of adding gold patterns to my work.

I came across Keum-Boo online, when researching alternatives and was immediately intrigued and struck by the potential it offered for creating gold patterns (see my Blog 6 where I wrote about my fascination with patterns) and also the way it did not involve hazardous chemicals.

Keum-Boo

What attracted me further to this technique was its simplicity. I like learning new processes, but especially so when they do not involve the necessary purchase of expensive tools and equipment.

The things I needed for Keum-boo was pure, 24ct gold foil, one of my pieces of sterling silver jewellery, a hot plate, fine scissors, tweezers, baking soda and methylated spirit. The only new tools I needed to buy were two agate burnishers - beautiful objects in themselves (see below).

The gold foil I use for Keum-Boo is 13 microns thick = 0.013 mm. (The thickness is measured in micrometers, or short microns: 1 micron = 0.001 mm.)

Compared to the thicknesses of 0.5-5 microns for gold plating, this gold foil is quite substantial. In actual fact, when I cut my gold foil pieces I always feel I can sense the weight of the gold when it falls onto the table.

The gold foil I buy is recycled and comes from a Japanese company that recycles gold from the dental industry and from electronic scraps.

I have recently also invested in a digital micrometer so that I am able to recycle and roll down my own gold to the correct thickness.

Keum-Boo Process

Keum-Boo is usually the last thing I do on a piece – in other words, all other fabrication steps have been done before. The silver is then prepared to receive the gold. When using sterling silver (as it is an alloy containing copper) it has to be prepared so that a thin layer of fine, pure silver at the surface is created. This allows the fine gold molecules to bond with the silver. When using fine silver, this step is not necessary as the fine silver is pure and does not contain copper.

Once this has been done, the piece is cleaned with baking soda and methylated spirit. I then cut the relevant shape from the gold foil which requires patience and calmness. (Pet cats that jump onto the worktop with the gold foil laid out should be avoided here, as are open windows and sudden gusts of wind. ;)

During the design stage, I would have finalised the exact pattern I want to create and this will guide me when I am cutting the foil.

When all is prepared, the silver piece is placed on the hot plate and the gold is laid on top. Whilst holding the silver piece in place (and this is often the really tricky bit), the gold is burnished (pressed) onto and into the silver with the agate burnisher.

When I am sure all areas of the gold are properly attached, I remove the piece from the hot plate, allow it to cool and add the finishing touches.

Please note that working over a hot plate involves getting very hot! Therefore, it is most beneficial to do this when one is cold - crouching over a hot plate in the summer and doing a collection of 20 pieces in 30°C is challenging! It is paramount to wear gloves to protect the hands from the heat and ideally a face heat guard to protect the eyes from exposure to heat from the hot plate. The images below show the making process of a pair of square stripy ear studs which are available to buy from my shop.

Below are various pieces from different collections that I have made using this technique.

Book classes

If you are interested in learning this technique do get in touch by email and I will let you know when the next course is planned. I usually teach this technique over a whole weekend at Rachel Jeffrey Jewellery in the beautiful village of Wheathampstead, Hertfordshire. During the course I will explain the technique in great detail and there will be plenty of time to make a number of pieces. I will also teach the additional technique of riveting that can be used in combination with Keum-boo.

Blog 7: Hallmarking

July was a busy month for family matters, so I didn’t manage to post a blog. I started writing the August blog but as it became longer and longer I decided to split it into three more manageable blogs: two for August and one for September.

I will start with a short blog on Hallmarking. Hallmarking is a complex matter and can sometimes be mind-boggling.

The hallmarking process in the UK is regulated by the Hallmarking Act 1973. Whilst there are some exceptions, the Act states that I must have my pieces hallmarked if I want to sell them and describe them as being made of precious metals.

The Assay Office tests the pieces to ascertain that they are indeed made of the metals the maker says they are. When satisfied this is the case, the Assay Office applies the hallmarks to the piece.

There are a various options on how many marks are applied but at the minimum they must contain the following three marks: the maker’s mark, the metal/fineness mark and the mark of the relevant Assay Office.

Below you can see three marks: the first mark (maker’s mark) is composed of the letters of the maker. You can see my own mark here, which contains the letters HBM within a rounded rectangle. Each of the maker’s marks are completely unique and refer only to one particular maker. The second mark concerns the metal fineness - in this case, it is sterling silver (925). The third mark is the symbol for the relevant Assay Office - here, the London Assay Office with whom I am registered.

 

The Hallmarking Act also states that precious metals can only be hallmarked as the relevant metal if it is thicker than 100 microns[1]. This has an implication for some of my pieces in which I use the Korean technique of Keum-Boo - please see the images below. (My September blog will focus on this technique.) In this technique a 24ct gold foil with a thickness of 13 microns is heat-bonded to the silver.

As this foil is less than 100 microns thick, my Keum-Boo pieces can only be hallmarked as silver.

 
 

For a complete guide to hallmarking, please see the Dealer’s Notice (below) the Guidance Notes on the Hallmarking Act or see the website of the London Assay Office who hold my hallmark.

This blog will also appear as a new page on my website.


[1] The thickness of gold plating or any other metal layer is measured in micrometres, or short microns. 1 micron = 0.001 mm

 

 
 
Blog 2: The Greek Shard - Elpis Brooch

Another cold, but sunny morning. I have just walked around the frosty field, trying to order my thoughts for the day’s work ahead. It has been a busy few weeks since my last blog and for my second I wanted to follow on from where I left: ‘my Greek journey’. The visit to the museum was accompanied in the weeks since by more reading and listening to audio books on the same theme. The Greek heroes, stories and gods are everywhere in my head. I studied the various photos I took, the books I bought and already had and I thought that in this blog I want to show what all this has resulted in so far.

So, how does a piece come into being? What is my process for translating an inspiration, an idea into a piece? I will try to explain this by following the design and making journey of my new Elpis brooch.

Inspiration

Going in my mind through the rooms of the British Museum once more, recalling the pieces I saw in the cases, the books as well as other archaeological artefacts, I was trying to distil what so captured my imagination. It was most obviously the patterns on the vases, the stories, but it was also something else. It was this magical connection between a ceramic shard – found under layers of soil, showing half a pattern of a once beautiful vase, retelling the story of a mythical Greek hero perhaps – and its finder or viewer. It is this shard – this tangible eye-witness to a past so long ago – that allows the imagination of the viewer to connect with this past, to travel back in time and to immerse oneself in the stories of imagined lives lived long ago.

But even more, I think it is especially this shard, this broken part of something once-whole, this half-pattern, this hint of a story – now lost – painted on the vase that inspires the imagination. What was the vase like as a whole? What figure was painted there? What story was it trying to tell? These are the things I think are magical about the pieces I saw and these were the elements I was trying to use in my work.

Brief

To focus the mind deadlines always help to get things done. A call for submissions for an exhibition entitled Meanings and Messages by the Association for Contemporary Jewellery (ACJ) seemed the perfect opportunity to focus my ideas and design / make a brooch which would hopefully also become the starting point for this year’s collection.

Design Process

With all the above in mind I started by drawing patterns and shapes. This process is usually free and just ‘happens’. What emerged, were rounded, irregular shapes with Greek-inspired golden patterns. The idea of the accidental, the damaged, the half-lost pattern fascinated me.

Thinking about the brief of ‘Meanings and Messages’ I wanted to include something subtle, a message not immediately visible but upon closer inspection revealing a story and endowing meaning to the piece.

One of the Greek characters I was particularly fond of was Eos, ‘rosy-fingered goddess of dawn’. I was drawn to her tragic love story with the mortal Tithonus and liked her depiction as bringing with each sunrise to mankind a sense of hope, renewal and the possibility for a new beginning.

After some deliberation I felt, however, this was somewhat too subtle and chose instead the more well-known spirit of Elpis, the spirit of Hope. She was amongst other spirits in a jar given by Zeus to Pandora. When Pandora opened the jar, all the evil spirits escaped into the world. Elpis alone remained trapped in the jar when - in horror and despair at what she had done – the lid was hastily closed.

Whilst interpretations differ, I like the depiction of Elpis as a young woman, bearing flowers, the hopeful bringer of spring and renewal. Whilst no longer relying on benevolent gods for our fortunes, it is still Hope for a better world and Hope for things to heal and improve that often drives us forward in this world.

These were the thoughts I was hoping to impart in the piece and specifically in the patterns on the front of the piece. Developing the initial ideas led to further drawings and the final design I settled on (images below).

The golden shapes were meant to be like an accidental sample of a continuing pattern in the stylised shape of blossoms with the barely visible lettering of ELPIS underneath, inviting questions as to the meaning of the word and the whole piece.

I wanted the main part of the brooch to be rounded, curved and irregular, reminiscent of a ceramic shard found in an archaeological dig. Thinking about the piece functioning as a brooch, I wanted the structure to be part of the design and opted for holding the ‘shard’ in a setting, similar to the frame in which a ceramic shard may be held or displayed in a museum cabinet. This also allowed me to use the frame as a structure to hold the brooch pin mechanism securely.

Construction

I started by making the silver ‘shard’ with the gold pattern and stamping the letters ELPIS into the silver. Getting the size and shapes of the gold leaf shapes and positioning them correctly was paramount to the design. Once on the silver, the gold pieces could not be changed (other than starting again, of course). The gold was applied in the Keum-Boo technique. See here for more info on the technique.

Making the frame to hold the shard was next, followed by making the pin mechanism and the prongs to hold the shard in place. There are many ways to make a pin mechanism. I wanted a hinged mechanism, made entirely from silver and therefore opted for a slightly heavier pin thickness. The pin was also to have a pin rest at the front of the hinge and was to be restricted in its opening movement to 90°. Once made, the components were soldered onto leaf-shaped plates on the back of the frame.

When making the prongs I needed to consider their position as well as the curvature of the shard. This required the making of small steps within the prongs to securely hold the shard on the frame. When all was finished I set the shard onto the frame and riveted the pin into the hinge mechanism. Below are some images of the finished piece.

I was really happy with the result and felt that I had managed to capture some of the magic the Greek artefacts hold for me. It remains to be seen whether the piece will be chosen for the exhibition. Fingers crossed! In any case, it was a good starting point and I have since made further pieces on the same theme.